Knowledge Base Repository

In addition to research papers, the Design Society is developing several valuable resources for those interested in the study of design. These include a repository of PhD theses, a library of case studies and transcripts of design activities, and an archive of our newsletters. Please note that these resources are accessible exclusively to Design Society members.

A framework for designing end use products for direct manufacturing using additive manufacturing technologies

Zhu, Zicheng; Pradel, Patrick; Bibb, Richard; Moultrie, James


Type:
Year:
2017
Editor:
Anja Maier, Stanko Škec, Harrison Kim, Michael Kokkolaras, Josef Oehmen, Georges Fadel, Filippo Salustri, Mike Van der Loos
Author:
Series:
ICED
Institution:
1: University of Cambridge, United Kingdom; 2: Loughborough University, United Kingdom
Section:
Design for X, Design to X
Page(s):
327-336
ISBN:
978-1-904670-93-3
ISSN:
2220-4342
Abstract:
Additive Manufacturing (AM) has enjoyed rapid development over the past decade and improved process capability brings attractive potentials for direct manufacturing of end use components and products. This opens a new avenue for designers to design a much wider variety of products in a more time and cost effective way. A new research field – design for AM – is emerging, exploring new design principles, methods and rules. However, the vast majority of the methods and rules presented to date focus on the feature level, which are specifically applied at the detail design stage to ensure the manufacturability of the features for a given AM process. This does not enable designers to fully benefit from unique AM capabilities. Therefore, this paper proposes a framework that holistically considers design freedoms, AM advantages and limitations for designing end use products, providing guidance throughout process selection and different design stages. The major considerations in the design process are addressed, showing effective ways of making use of AM. Process characteristics, design rules and implications of using AM on product shape, quality and economic viability are also described.
Keywords:

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