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ICED 11
Papers

A visualization methodology for evaluating parts made of short fiber reinforced thermoplastics regarding their lightweight potential

A visualization methodology for evaluating parts made of short fiber reinforced thermoplastics regarding their lightweight potential

Year: 2013

Editor: Udo Lindemann, Srinivasan V, Yong Se Kim, Sang Won Lee, John Clarkson, Gaetano Cascini

Author: Gruber, Georg; Kößler, Johannes; Wartzack, Sandro

Series: ICED

Institution: Chair of Engineering Design, University of Erlangen-Nuremberg, Germany

Pages: 155-164

ISBN: 978-1-904670-52-0

ISSN: 2220-4334

Abstract

Injection molded, short fiber reinforced thermoplastics are a promising lightweight material. However, the component design is getting complex with this type of material due to the process induced fiber orientation. To achieve substantial progress in lightweight design, the resulting anisotropic material properties have to be taken advantage of effectively. The most important correcting variables influencing the fiber orientation are the part’s geometry and the gate design (position and type of gates).

The goal of the present paper is introducing a new evaluation method, supporting the product developer at detecting the most appropriate geometry and gate layout. The basic idea behind the new approach is examining the deviations between the load path and the fiber orientation pattern. With the help of new quality criteria it can be rated to which extent load path and fiber orientation are in harmony. The methodology is implemented as a software tool, delivering a mean quality criterion per part as well as a contour plot enabling also the analysis of the local distribution of the focused quality criterion. The potential of the new approach is demonstrated within a brief case study.

Keywords: Visualization, decision making, simulation, lightweight design, short fiber reinforced thermoplastics

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ds conferenceICED13: 19th International Conference on Engineering Design

ICED13: 19th International Conference on Engineering DesignThe 19th International Conference on Engineering Deisgn (ICED13) will for the first time take place in Asia: ICED13 on 19-22 August 2013 at Sungkyunkwan University, Seoul, Korea The ICED13 motto is: "Design for Harmonies" - Harmony of Products and Services - Harmony of Old and New - Harmony of Culture and Technology - Harmony of East and West The conference chair is Prof. Yong Se Kim of the Creative Design Institute at Sungkyunkwan University. Important dates are: Call for Papers:...

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Keywords
Design 2010